Environment - Thermosensors

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Plugin details

Type: Environment

Name: Thermosensors

Status: NORMAL

GitHub: P039_Thermosensors.ino

Maintainer: .

Used libraries: .

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Change log

Changed in version 2.0:

added Major overhaul for 2.0 release.

New in version 1.0:

added Initial release version.

Description

This Plugin reads the data from Thermocouples and Resistor Temperature Detector sensors. You have to use an Adapter Board with a respective adapter/converter in order to read the values. Take a look at the usual sources to find such boards.

You can only use ESP8266 boards which expose the SPI Interface. This Plugin uses only the Hardware SPI Interface - no software SPI at the moment. Nevertheless you need at least 3 Pins to use SPI. So using an very simple ESP-01 is unfortunately no option.

Basic Information on Thermocouples Wikipedia: Thrmocouples

Basic Information on Resistor Temperature Detector Sensors Wikipedia: Resistance Thermometers

Wiring

Basic Information on SPI Bus you can find in Wikipedia: SPI Bus

You need an ESP8266 device with accessible SPI Pins. These Pins are:

Name

Description

PIO

NodeMCU

Notes

MOSI

Master Output

GPIO13

D7

Hardware SPI (only required in case of write access to device registers)

MISO

Master Input

GPIO12

D6

Hardware SPI

SCK

Clock Output

GPIO14

D5

Hardware SPI

CS

Chip Select

GPIO15

D8

Hardware SPI (CS is configurable through the web interface)

Note

Write Access to device registers is required for MAX 31856 and MAX 31865 devices so far.

Supported Hardware

[2021-05-03]: Added support for RTD sensor adapters based on Maxim Device MAX21865.

This adapter device requires write access to internal configuration registers. For this device you will need to wire MOSI signal to your adapter. For MAX31865 multiple shields are available in the usual sources. Those are mostly based on Adafruit MAX 31865 shield and follow the original schematics and element values.

image showing the Adafruit MAX 31865 adapter shield for SPI bus

The adapter can be purchased prepared for the required senor type (PT 100 or PT 1000). Basically this will influence the choice of the reference resistor. Those resistors are usualy chosen with the following values, but can be adjusted to the needs of the user and the application.

Sensor Type

Reference Resistor Value

PT 100

Rref = 430 Ohm

PT 1000

Rref = 4300 Ohm

The populated value can be directly stated in the device configuration and therefore adjusted to any desired resistor value.

The modules often allow usage of 2-wire, 3-wire and 4-wire connection of an appropriate sensor. For activation of the connection type, it requires closing/opening of hardware bridges on the adapter and adjustment of the configuration in the ESPEasy device configuration.

MAX31865 devices support filtering of noise frequencies resulting from the frequency of your power net. Basic filtering of 50/60 Hz noise contributions can be adjusted in the device configuration. See configuration examples below.

[2021-02-xx]:  Initial support of thermocouple sensors via Maxim devices MAX6675, MAX31855 and MAX31856

From the start this device allows usage of thermocouple sensors and adapters. Most of them are rather simple to use and access, as they only require read access to their SPI interface. Nevertheless they provide powerful options to sense high temperature ranges and difficult sensing scenarios. See system advantages and limitations on above mentioned Wikipedia page on Thermocouples.

image of Adafruit MAX 31856 shield

Depending on the type of adapter used, you will either have to chose the device according to the used sensor type (MAX6675/MAX31855 -> B, E, J, K, …) or you can configure the sensor type in ESPEasy configuration page (MAX31856).

image of Adafruit MAX 31855 shield

Configuration in ESPEasy

inmage showing the plugin name to choose in ESPEasy devices tab

Within ESPEasy tab “Devices” chose the plugin “Environment - Thermosensors” to use the plugin.

image showing the possibility to define the unique task name and select the CS pin

In the plugin configuration page you will be initially asked to define the unique name of the task and the CS pin used for activating the SPI communication.

At first you need to select the name of the task and the GPIO pin you want to use as CS for your SPI interface. You can select every GPIO that is not blocked by another device or which is limited by its function capabilities, e.g. not possible to configure as OUTPUT.

Keep in mind some of the GPIOs require dedicated states during boot or have limited configuration options. E.g. D8 need to be pulled to GND during boot to allow proper boot. Some of the shields provide 10k pull-up resistors overriding any weak pull-down on an ESP 8266 and such avoid correct start up of ESP. In such cases solder an additional 4,7k resistor between GND and D8.

image showing the overview of configuration after initial call of the plugin

After that, the configuration page of the device provides a three step configuration:

  1. Choose the type of sensor you want to use

    Inital configuration step is to decide on which sensor family you want to use. This device support two:

    • Thermocouple –> Thermocoupling Sensors

    • RTD –> Resistor Temperature Device Sensors

    image showing the configuration section to select sensor type and the possible options - Thermocouple or RTD

    With the drop down field you can chose the sensor type you want to use.

  2. Choose the type of the adapter device you use

    In case you want to use RTD adatpers the further configuration looks like the following:

    When page has been updated after the submit you can decide on which adapter device you plan to use.

    image showing the configuration section to select used adapter devices

    Depending on the chosen sensor type the drop box will adjust the possible choices to the supported devices

  3. Configure the device details to match your needs

    When page has been updated after the submit you can configure the device according to your needs.

    image showing the configuration section for setting all options for your device

    In this section you can detail the configuration to adjust the behavior to your technical needs.

    image showing the configuration section to submit the configuration so far

    After this selection select the enable check box in the upper section of this configuration page and submit the configuration to finalize the set up.

Details on Device Settings

MAX 6675, MAX 31855

For these two devices there is no further device settings needed.

MAX 31856

For this device currently three parameters can be selected:

  1. Type of thermocouple used with the device

    image showing the selection of thermocouples used with the MAX 31856 adapter

    MAX 31856 supports multiple types of thermocouples to be used with the adapter. This allows optimum choice of the sensor according to the measured temperature range. The following types of thermocouples are supported:

    TYPE

    T-WIRE

    T+ WIRE

    TEMP RANGE

    NOMINAL SENSITIVITY (μV/°C)

    COLD-JUNCTION TEMP RANGE

    B

    Platinum/Rhodium

    Platinum/Rhodium

    250°C to 1820°C

    10.086 (+500°C to +1500°C)

    0 to 125°C

    E

    Constantan

    Chromel

    -200°C to +1000°C

    76.373 (0°C to +1000°C)

    -55°C to +125°C

    J

    Constantan

    Iron

    -210°C to +1200°C

    57.953 (0°C to + 750°C)

    -55°C to +125°C

    K

    Alumel

    Chromel

    -200°C to +1372°C

    41.276 (0°C to + 1000°C)

    -55°C to +125°C

    N

    Nisil

    Nicrosil

    -200°C to +1300°C

    36.256 (0°C to +1000°C)

    -55°C to +125°C

    R

    Platinum

    Platinum/Rhodium

    -50°C to +1768°C

    10.506 (0°C to +1000°C)

    -50°C to +125°C

    S

    Platinum

    Platinum/Rhodium

    -50°C to +1768°C

    9.587 (0°C to +1000°C)

    -50°C to +125°C

    T

    Constantan

    Copper

    -200°C to +400°C

    52.18 (0°C to +400°C)

    -55°C to +125°C

    Most commonly used type is Type “K”, as it provides wide temperature range with medium/good sensitivity at reasonable prices.

    Using “Unsupported” Thermocouple Types

    To use a thermocouple type other than B, E, J, K, N, R, S, or T, select one of the voltage mode options from the following table. Selecting “VM8” results in a full-scale input voltage range of ±78.125mV. “VM32” results in a full-scale input voltage range of ±19.531mV. See the transfer functions from the table below. When voltage mode is selected, no linearization is performed on the conversion data. Use the voltage data and the cold-junction temperature to calculate the thermocouple’s hot-junction temperature.

    Mode

    Short Description

    Transformation Formula

    VM8

    Voltage Mode, Gain = 8

    Code = 8 x 1.6 x 2 17 x V in

    VM32

    Voltage Mode, Gain = 32

    Code = 32 x 1.6 x 2 17 x V in

    Note

    Code is 19 bit signed number from TC registers and VIN is thermocouple input voltage. The plugin directly provides V in value. TC Range failure bit (SR register, Bit 6) is ignored when using these modes.

  2. Averaging Factor

    image showing the selection of averaging mode of MAX 31856 device

    MAX31856 supports on chip averaging of multiple measurement values. The number of measurements averaged to a result can be configured with this value. The device supports several modes.

    Mode

    Short Description

    Effect*

    1

    1 sample (default)

    no averaging

    2

    2 samples averaged

    up to 185ms + 40ms conversion time

    4

    4 samples averaged

    up to 185ms + 120ms conversion time

    8

    8 samples averaged

    up to 185ms + 280ms conversion time

    16

    16 samples averaged

    up to 185ms + 600ms conversion time

    Note

    see data sheet on more details. Conversion takes place in between read cycles.

    Adding samples increases the conversion time and reduces noise. Typical conversion times:

    • 1-shot or first conversion in Auto mode:

      = t :subscript::CONV + (samples -1) x 33.33mS (60Hz rejection) = t :subscript::CONV + (samples -1) x 40mS (50Hz rejection)

    • 2 thru n conversions in Auto mode

      = t :subscript::CONV + (samples -1) x 16.67mS (60Hz rejection) = t :subscript::CONV + (samples -1) x 20mS (50Hz rejection)

    Note

    t CONV max. = 185ms according to MAX31856 datasheet.

  3. Selection of Power Net Filter

    image showing the selection of power net filter type - 50/60Hz.

    Last but not least you need to select the power net filter according to the frequency of your local power net.

MAX 31865

image showing the selection of PT100 / PT1000 for MAX 31865 device

For MAX 31865 you can define the sensor according to its resistor value given at 0°C / 32°F.

image showing the selection of sensor wiring - 2/4- wire, 3-wire.

Select the sensor wiring you plan to use with your RTD sensor - 2-/4-wire or 3-wire

image showing the selection of power net filter type - 50/60Hz.

After that you need to select the power net filter according to the frequency of your local power net

image showing how to define the value of the reference resistor of your adapter device

For this box you need to define the value of your reference resistor.

image showing setting a value for constant offset calculation

In this configuration box you can define an offset value which is added to the sensor result. It can be negative/positiv value and can be given with 0.01 K accuracy.

LM 7x

image showing overview of all options for LM7x device settings

For LM7x device family you have multiple options to be configured.

Note

At the given point in time LM7x device family is only supported experimental. Communication is tested to be present, but correct reading of values is not proven, due to missing hardware for testing.

Generic Plugin Configuration

image showing the plugin configuration details on DAQ mode and controller communication

Finally the plugin requires configuration of DAQ Mode and you can activate the communication to an exisiting controller from the ESPEasy “Controller” Tab.